Ga naar de inhoud Tegenwoordig willen de meeste mensen hun herinnering in hun geheugen opslaan, vooral voor iets dat betekenisvol of belangrijk voor ze is, zoals de geest van een bedrijf, de eerste verf van hun kind of de populairste ster. In feite is het op maat gemaakte pluchen speelgoed een goede keuze voor hen.
Volg nu mijn stappen om de mysteries van het productieproces te ontrafelen.
We consider intricate embroidery designs the “finishing touch” of our creations. Our workflow ensures every detail is perfectly reproduced:
Professional File Review & Technical Pre-processing: Upon receiving your design files, our experienced embroidery technicians review them. For complex logos, small text, or gradient colors, we provide optimization suggestions to ensure the final embroidery is clear and durable.
High-Precision Digital Embroidery Machines & Test Stitching: We use multi-head industrial embroidery machines capable of handling complex designs up to 100,000 stitches. For complex files, we always adhere to a “test first, produce later” principle. We create a sample on similar fabric for your approval before full production, guaranteeing zero errors.
Expert Manual Adjustments: Complex patterns often require expertise in matching thread types, adjusting stitch density, and direction. Our technicians make fine adjustments to achieve the best three-dimensional effect and texture.
Our laser cutting technology is key to achieving precise shapes and clean edges for every toy component.
Ultra-High Precision: We utilize imported CO2 laser cutting systems with a cutting accuracy of up to ±0.1mm. This means even curves, notches, or tiny intricate details are cut with extreme precision.
Clean, Sealed Edges: The laser’s heat instantly seals the fabric fibers, creating a smooth, fused edge that effectively prevents fraying. This results in neater seams and a more durable final product.
Digital Layout & Material Optimization: Before cutting, our software performs intelligent nesting to maximize fabric utilization, ensuring precision while minimizing waste and adhering to eco-friendly practices.
A plump, uniform shape is essential for a plush toy’s feel and appearance. We achieve this through a combination of “machine precision” and “artisan hand-finishing.”
Fully Automated, Precision Filling: We use computer-controlled filling machines that allow us to pre-set specific fill amounts for different parts of the toy (body, limbs, head), ensuring a consistent and full base shape.
The Crucial Step: Artisan Hand-Shaping: After machine filling, our skilled artisans perform vital hand-finishing. Following design specifications, they sculpt the toy’s proper contours, sitting posture, or expression (like full cheeks or a rounded body) through patting, kneading, and local filling adjustments. This ensures each toy possesses a lively and consistent character.
High-Quality Filling Material: We only use certified, premium PP cotton (polyester fiberfill). It offers excellent resilience, retains its shape after washing, and ensures long-lasting plumpness.
Product safety is our absolute bottom line. We enforce a strict Needle Detection Procedure to ensure every outgoing toy is free from any metal residue.
Full-Process Monitoring: We have at least three needle detection checkpoints: after sewing and before final packaging.
100% Inspection & Strict Handling: Every single finished toy must pass through the detector. Any product triggering an alarm is immediately isolated. A dedicated operator investigates the cause and documents it. Only products that pass inspection proceed to packaging.
Traceable Records: Our needle detection records are linked to production batches, ensuring full traceability for quality and safety. This is a key part of our compliance with international toy safety standards (e.g., CE, ASTM F963, EN71).
Makerfiguren komen tot leven om de interactie met de lezers te verbeteren.
Pluchen merkspeeltjes en schattige pluchen poppen met een logo zijn duurzame promotiematerialen.
100% op maat gemaakt pluche is een hoogwaardige belichaming van je teamgeest
Maak je eigen knuffeldier om het merk van je organisatie indrukwekkend te maken.
We zijn gespecialiseerd in de productie van pluchen speelgoed, knuffeldieren en stoffen babyspeelgoed van hoge kwaliteit en onze bedrijfsfilosofie draait om het leveren van uitmuntendheid en innovatie in elk product.
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